Most major plant challenges require a combination of different expertise to successfully resolve them. Flex Process can supply the right combination of engineering and technical disciplines, together with real-world practical engineering experience and our expertise in advanced process simulation to solve your problems. Flex Process acts as an independent, all in one place supplier for these specialist technical services, that together will solve your problems. Whether your focus is process engineering and design, operating improvements, process safety, energy and emissions reductions, or assistance with digital transformation and Industry 4.0, Flex Process can help.
Our people thrive on applying an innovative approach to problems. Although our engineers really enjoy developing challenging simulations, our simulation expertise is just a means to an end; we believe that our clients are looking for practical, well-engineered, and cost-effective solutions to their problems and this is what our unique combination of services provides. We can help you on your digital transformation journey by providing cost-effective digital twins of your plant that will open numerous opportunities for you; new build designs can be optimised to get the right balance of capital and operating costs, environmental and safety performance, and existing operating plant can be modified to squeeze out more capacity and optimise yields, emissions, and energy costs. Our advanced modelling techniques and innovative approach will ensure you get value for your money and a safe, efficient, and reliable plant.
Many digital transformation initiatives on manufacturing sites are hampered by their reliance on OEM support for their OT systems such as DCS, SCADA and safety instrumented systems. This is especially a problem for older and larger sites where these are from many different OEM suppliers who do not support each-others hardware and software. As an independent service provider, we can help bridge this gap by acting as an honest broker and providing support to all systems.
Our process safety engineers can assist you to meet all safety and risk management requirements. We believe that getting process safety right adds value and ensures cost-effective design and efficient operation; we also incorporate inherent safety and sustainable design principles into all our activities ensuring the right balance of capital and operating costs, environmental and safety performance. Our dynamic simulations complement our process safety and sustainability activities allowing us to thoroughly understand what happens when things go wrong and during abnormal conditions when your risks are highest. This substantially reduces your risk as we can model adverse events and base our decisions on accurate information rather than on risky assumptions, but without any real-world consequences.